SYNTHE production facility and furnace-component assembly

01About SYNTHE

Manufacturing capability

From fiber preparation and vacuum forming to CNC machining, heating-element assembly, inspection and export packing.

50,000+ m²manufacturing facility
150+employees
1 → batchorder flexibility

02Overview

A 50,000+ m² manufacturing facility supports both insulation-material production and drawing-led furnace components, from a single sample to repeat batches.

03Manufacturing & quality

Production for flexible materials, rigid boards and complete heated assemblies.

Blanket and paper lines produce flexible insulation; board and vacuum-forming operations produce rigid sheets, chambers and shaped parts. CNC machining, heating-element installation and stainless-steel shell assembly are added when the ordered component requires them.

50,000+ m²manufacturing facility

Space for fiber materials, forming, machining, assembly and inventory.

150+employees

Manufacturing, engineering, quality and project-support teams.

100,000+metric tonnes of alumina fiber bulk per year

Annual capacity supporting material supply and downstream production.

1 pieceprototype order

One-off samples can validate geometry, fit or a new construction.

200,000+refractory products per year

Annual capacity for boards, formed parts and other refractory new-material products.

40,000+ultra-thin products per year

Annual capacity for ultra-thin insulation products.

04Capabilities

Forming, machining and assembly by product type.

Preparing a formed ceramic fiber chamber on its production tooling
01

Forming and material preparation

Material preparation, vacuum forming and controlled drying establish the base product before finishing operations.

  • Material-grade and batch records
  • Vacuum-formed chambers and shapes
  • Drying and stabilization methods
Ceramic fiber ring being machined on a CNC table
02

Machining and finishing

CNC machining creates the bores, grooves, ports, profiles and mating faces marked on the part drawing.

  • Drawing-based geometry
  • Custom openings and element channels
  • Surface treatment or hardening when required
Assembling electrical terminal hardware for a furnace heater
03

Heating and shell assembly

Elements, supports, terminals, leads and stainless-steel shells can be installed as part of an integrated furnace component.

  • Bare ceramic body
  • Element-installed chamber
  • Ready-to-integrate cased heating assembly
Split cased heater assemblies separated by protective foam inside an export wooden case
04

Packing for international delivery

Finished products use export protection selected for size, fragility, orientation and shipment method.

  • Standard export wooden case
  • Internal supports and wrapping
  • Marking and orientation control

05Company information

Manufacturing process by product family

Operations vary by product: flexible materials need sizing and cutting, while formed chambers may also need machining, element installation and shell assembly.

Product familyCore operationsAvailable finishing
Board, blanket and paperMaterial production, sizing, cutting and packingCustom dimensions, thickness, density and cut format
Vacuum-formed shapesForming, drying, machining and treatmentBores, grooves, ports, surfaces and interfaces
Furnace chambersForming, machining, element preparation and assemblyElements, sensors, leads, terminals and supports
Shelled and diffusion assembliesChamber production, electrical integration, shell or structural assemblyProject-specific inspection, protection and shipping support

06How we work

From material preparation to export packing.

The production sequence follows the ordered product, with dimensional, visual and electrical checks applied at the stages where they are useful.

Rows of formed ceramic fiber tube chamber components in the production workshop
  1. 01

    Material and forming

    Prepare the specified grade and create the base material or formed body.

  2. 02

    Drying and stabilization

    Control moisture removal and apply the treatment required by the product.

  3. 03

    Machining

    Create critical geometry, bores, grooves, openings and mating interfaces.

  4. 04

    Element and shell assembly

    Install heating, terminal, sensor, support and protective hardware as specified.

  5. 05

    Inspection

    Apply the relevant dimensional, visual, electrical or other agreed checks.

  6. 06

    Packing

    Use a standard export wooden case with internal supports selected for the product's size, shape and fragile edges.

07Company FAQ

Questions about working with SYNTHE.

01Can SYNTHE manufacture directly from an OEM drawing?+

Yes. Send the drawing with operating conditions, quantity and the dimensions or checks that are critical to equipment fit.

02Can a sample be produced before a repeat order?+

Yes. A one-piece or small sample stage can validate fit, geometry and selected technical requirements before repeat production.

03Does every product use CNC machining?+

No. CNC machining is used for specified bores, grooves, openings, profiles and mating faces. Blanket, paper and unmachined standard products use different production steps.

09Project inquiry

Check whether the required geometry can be formed and machined by SYNTHE.

Send the drawing or sample reference, material grade, dimensions, machining features, prototype quantity and expected repeat volume.